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Implementation of CCTV and local 4G network for Concasa industrial infrastructure

digitalizacion y cctv para gruas surcontrol caso de éxito concasa

Company

Concasa manages critical industrial and logistics infrastructure, where continuous monitoring of cranes, lighting towers, and operational areas is essential to ensure safety, efficiency, and real-time control. They needed to modernize their video surveillance system with a robust network that would allow them to view, operate, and record images from multiple points distributed across hard-to-reach environments.

The goal was to enable a unified system that integrated IP cameras, 4G communication, and centralized viewing within their own operating software.

Challenge

Design and install a complete CCTV solution integrated with a local 4G network, capable of providing real-time video from cranes and lighting towers located in large industrial areas.

The infrastructure had to guarantee transmission stability, ease of integration, and unified operation within the management system already used by Concasa.

Problem

  • Lack of visibility in critical areas
    The operational areas of cranes and turrets lacked adequate visual coverage to monitor maneuvers and activities in real time.
  • Insufficient network infrastructure
    The available network did not allow stable video transmission from elevated or mobile points, making remote monitoring difficult.
  • Non-integrated systems
    Existing cameras were not connected to internal management software, requiring the use of separate tools and reducing monitoring efficiency.
  • Security and operational risks
    The lack of a centralized view increased the likelihood of undetected incidents, slowing down response times.

Solution

How we do it?

Surcontrol designed and implemented a complete industrial CCTV system combined with a private 4G local network to ensure stable transmission, native integration, and continuous monitoring.

  • Camera installation on cranes and towers: High-durability IP cameras installed at strategic points, capable of operating at height and under demanding environmental conditions.
  • Dedicated private 4G network: Deployment of a private 4G infrastructure enabling stable video transmission from any crane or tower, without the need for additional cabling.
  • Full integration: Video streams and events were integrated directly into CONCASA’s proprietary software, unifying operations and simplifying daily management.
  • Centralized monitoring: The system allows access to all cameras from a single console, facilitating decision-making and enhancing operational safety.

Results

  • Continuous video coverage across all critical cranes and towers
  • Stable 4G transmission even in areas without wired network infrastructure
  • System integrated into the client’s software for unified operation
  • Enhanced monitoring capability and faster incident response
  • Scalable solution for future expansion of cameras or network nodes