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Digitization of 80/40 and 60/30 cranes with Dragsa On-premise at Navantia

Digitalización de grúas 60/30 y 80/40

Company

Navantia, a leading public company in the naval and defense sector, with a large fleet of industrial cranes that are critical for manufacturing, assembly, and maintenance operations in shipyards.

Challenge

Update and unify the digitization of the 60/30 TN and 80/40 TN cranes, migrating from a hybrid solution based on Dragsa and Siemens MindSphere to Dragsa's complete ecosystem in an on-premise installation, enabling comprehensive asset management without dependence on external platforms.

Problem

  • Dependence on external cloud solutions: The use of MindSphere added complexity to the management of users, permissions, and communications.
  • Fragmented architecture: Asset digitization was not centralized on a single platform.
  • Customization limitations: Integration with third parties restricted the adaptation of the system to actual operational needs.
  • Data security and sovereignty requirements: It was necessary to maintain total control of information within Navantia's infrastructure.

Solution

How we do it?

Surcontrol implemented Dragsa's complete ecosystem on-premise, eliminating dependence on MindSphere and centralizing all asset management on a single platform.

The crane PLCs were directly integrated with Dragsa, enabling:

  • Real-time monitoring of statuses, loads, cycles, and alarms.
  • Centralized management of users, permissions, and roles.
  • Advanced visualization through customized dashboards.
  • Historical data logging for analysis, maintenance, and traceability.

The solution was specifically adapted to each type of crane, ensuring consistent, scalable digitization that is fully controlled by Navantia.

Results

  • Complete digitization of the 60/30 and 80/40 TN cranes with Dragsa on-premise.
  • Elimination of external cloud dependencies and greater data sovereignty.
  • Improved decision-making thanks to historical data and advanced analytics.
  • Scalable, secure platform aligned with Navantia's industry standards.