Electrical reconditioning, digitization, and supply of magnetic mattress for 25-ton naval crane trolley
Company
Navantia is an international leader in shipbuilding and complex industrial systems.
The 25-ton crane truck required a complete overhaul to ensure efficiency, reliability, and safety in load handling. An integrated magnetic cushion was added to optimize operation and protect critical loads.
Challenge
Upgrade a critical crane trolley, incorporating electrical improvements and a magnetic cushion, without interrupting production or compromising workshop safety. Ensure operational reliability and equipment lifespan with minimal manual intervention.
Problem
- Outdated electrical systems:
Old wiring, cabinets, and components affected reliability. - Low operational efficiency:
Limitations in motion control and load braking. - Risk of breakdowns:
Higher probability of electrical failures and unexpected stoppages. - Maintenance limitations:
Difficulty in adapting and maintaining old systems.
Solution
How we do it?
To ensure safety, efficiency, and reliability, we completely reconditioned the crane trolley and installed a new magnetic pad, following Navantia's industrial standards and incorporating IkolCrane for advanced digitization and monitoring:
- Disassembly and electrical renovation
Removal of obsolete wiring and components, installation of new electrical cabinets and power systems. - Supply and integration of magnetic pad
Installation of an optimized magnetic pad to improve load handling and operator safety. - Connection, commissioning, and functional testing
Complete verification of all crane trolley functions, ensuring maximum reliability and efficiency. - Digitization and integration with IkolCrane
Implementation of the IkolCrane solution for real-time monitoring of the crane trolley, recording of maneuvers, work cycles, and automatic alerts, enabling predictive maintenance, complete traceability, and remote access from any device.
Results
- Complete electrical modernization of the 25-ton crane truck
- Improved operational efficiency and safety
- Increased reliability and reduced failures
- Integrated magnetic cushion for load protection
- System designed for optimized maintenance and long-term operation