Retrofit and modernization of Kamag 300 platforms for Navantia
Company
Navantia, a leading public shipbuilding and defense company, needed to modernize its Kamag 300 platforms, used to transport materials and ship parts in its shipyards. The vehicles had outdated control systems that required urgent updating to ensure efficiency and safety.
Challenge
Completely replace and redesign the Kamag 300 control system, integrating modern PLCs and new HMIs to control the vehicle safely and reliably, ensuring compatibility with shipyard operations.
Problem
- Obsolete systems: The original PLCs and HMIs were outdated and did not offer the necessary reliability.
- Complex maintenance: The platforms required frequent repairs, and the lack of parts made operation difficult.
- Operational risk: The old control system did not guarantee safety when transporting heavy materials within the shipyard.
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Need for comprehensive modernization: It was essential to rebuild the entire control system to ensure robust and scalable operation.
Solution
How we do it?
A complete retrofit of the Kamag 300s was carried out, replacing the old PLCs with modern models and adapting the control logic.
- HMI integration: New HMI panels were installed to intuitively monitor and control all vehicle functions.
- Control system redesign: The entire control architecture was rebuilt, optimizing communication between PLC and HMI, and adjusting safety and efficiency parameters.
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Commissioning and testing: Extensive testing was carried out to ensure that each vehicle operated correctly and with maximum reliability in real conditions.
Results
- Kamag 300 fully modernized and operational with new PLC and HMI.
- Greater reliability and safety in the transport of materials in shipyards.
- Reduced maintenance and extended service life of platforms.
- Robust and scalable control system for future adaptations.
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Optimization of platform operation and operational efficiency in the shipyard.