Validation of readings and DCS system at a hydrocarbon terminal
Company
Vopak, a leader in the storage and management of hydrocarbon and energy product terminals, operates one of the largest maritime storage terminals for petroleum products in the Bay of Algeciras.
With significant tank capacity and logistics services for ship supply, land distribution, and bunkering operations in one of Europe's main energy hubs.
Challenge
Ensure that all critical systems at the Algeciras Bay terminal were functioning correctly prior to delivery to the customer, verifying the operability of the DCS (Distributed Control System) and the correct interaction between instrumentation, valves, pumps, and safety equipment.
Problem
- Complexity of integration: a marine hydrocarbon terminal has multiple interdependent systems that must operate in a coordinated manner.
- Need to ensure operational safety and product integrity.
- Risk of errors in valve opening, sensor readings, or process control that could affect operation.
- Final customer validation depended on the correct commissioning and comprehensive testing of all systems.
Solution
How we do it?
Surcontrol supported the commissioning team by verifying that each system was functioning correctly prior to delivery:
- Tests were carried out on valve opening and closing, pump control, and hydrocarbon transfer systems.
- The correct reading of critical instrumentation (pressure, level, temperature, flow) was verified.
- Communication with the DCS and the synchronization of all automated systems were validated.
- Alarms, interlocks, and safety systems were verified to ensure the safe operation of the terminal.
Results
- Complete validation of all critical terminal systems prior to delivery.
- Guaranteed safety and efficient operation in the handling of hydrocarbons.
- Correct integration of instrumentation, valves, pumps, and DCS.
- Reduction of operational risks and human error.
- Delivery to the customer of a terminal ready for operation in compliance with international standards.